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Worksheets

Lean

Total questions: 14

Worksheet time: 5mins

Name
Class
Date
1.

Product layout is generally used for standardized goods.

a)

True

b)

False

2.

Which of the following refers to the term ‘autonomation’?

a)

Poka-yoke

b)

Jidoka

c)

Andon

d)

5S

3.

If it takes 20 minutes of net production time to make 10 pieces, what will be the cycle time?

a)

20

b)

0.5

c)

2

d)

Cannot be calculated from this information

4.

An activity that is wasteful and doesn’t add value or is unproductive is called:

a)

Muda

b)

Mura

c)

Murari

d)

Muri

5.

What is an Andon Board?

a)

Visual control device on production line

b)

Visual control device for inventory control

c)

Visual control using charts such as control charts

d)

Visual control for production plans

6.

SMED stands for Single-Minute Exchange of Dies.

a)

True

b)

False

7.

What is the target setup time in SMED (Single Minute Exchange of Die)?

a)

No more than of one setup every shift

b)

Maximum of one setup every day

c)

less than ten minutes

d)

less than one minute

8.

Which of the following is Muda?

a)

Sign boards

b)

Stressful environment

c)

Demand fluctuations

d)

Defects

9.

Which of the following terms in the seven types of wastes categorized by Ohno considers the movement of product between manufacturing processes as no value-addition task, expensive and can cause damage to the product?

a)

Overproduction

b)

Waiting

c)

Transportation

d)

Excessive inventory

10.

Which of the following is a visual and/or audible communication system that calls for support or attention in a process whenever needed?

a)

Poka-yoke

b)

Benchmarking

c)

Andon

d)

Muda

11.

Which of the following refers to ‘Level Scheduling’?

a)

Andon

b)

Muda

c)

Heijunka

d)

Muri

12.

Which of the following is not related with JIT implementation?

a)

Pull System

b)

Push System

c)

Zero inventory

d)

Zero lead time

13.

MRP is a ____ system and JIT is a _____ system.

a)

pull, pull

b)

push, push

c)

push, pull

d)

pull, push

14.

Which of the following means ‘visual cards’?

a)

Poka-yoke

b)

5S

c)

Muda

d)

Kanban