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MD Elements Set 1

Total questions: 100

Worksheet time: 50mins

Name
Class
Date
1.

Heating above the transformation range, usually 1300F to 1350F, and cooling slowly to soften the metal and increase in machining.

a)

Annealing

b)

Hardening

c)

Normalizing

d)

Tampering

2.

Heating above the transformation temperature and quenching usually in oil, for the purpose of increasing the hardness

a)

Annealing

b)

Hardening

c)

Normalizing

d)

Tempering

3.

Reheating to a temperature below the transformation range, followed by any desired rate of cooling to attain the desired properties of the metal.

a)

Annealing

b)

Hardening

c)

Tempering

d)

Stress Relieving

4.

Heating to a subcritical temperature, about 1,100 F to 1,300 F and holding at that temperature for a suitable time for the purpose of reducing internal residual stresses.

a)

Annealling

b)

Hardening

c)

Tempering

d)

Stress Relieving

5.

Heating to some 100 F above the transformation range with subsequent cooling to below that range in still air at room temperature to produce uniform structure of the metal

a)

Annealing

b)

Hardening

c)

Normalizing

d)

Tempering

6.

A machine tool used for producing holes in metal by the use of a cutting tool called drill.

a)

Drilling machine

b)

Boring machine

c)

Milling machine

d)

Broaching machine

7.

A machine tool used to form metal parts by removing metal from a workpiece by the use of a revolving cutter with many teeth each tooth having a cutting edge which removes its share of the stock.

a)

Drilling Machine

b)

Boring Machine

c)

Milling Machine

d)

Broaching Machine

8.

A machine tool used to sharpen or shape tools by using an abrasive wheel.

a)

Tool Grinder

b)

Sharper

c)

Planer

d)

Power saw

9.

A machine tools used to enlarge a hole by means of an adjustable cutting tool with only one cutting edge.

a)

Drilling Machine

b)

Boring Machine

c)

Milling Machine

d)

Broaching Machine

10.

A machine tool used to cut metal parts of light, medium, and large sections using a reciprocating hacksaw blade.

a)

Tool grinder

b)

Shaper

c)

Planer

d)

Power Saw

11.

A machine tool used to machine flat or plane surface with a single point cutting tool.

a)

Tool grinder

b)

Shaper

c)

Planer

d)

Power Saw

12.

A machine tool used for production of flat surfaces on pieces too large or too heavy to hold in a sharper:

a)

Tool Grinder

b)

Shaper

c)

Planer

d)

Power Saw

13.

A machine tool used to finish internal or external surfaces, such as holes or keyways by the use of a cutter called a broach, which has a series of cutting edges or teeth.

a)

Drilling Machine

b)

Boring Machine

c)

Milling Machine

d)

Broaching Machine

14.

An alloy of copper and tin.

a)

Brass

b)

Bronze

c)

Iron

d)

Tin

15.

An alloy of copper and zinc.

a)

Brass

b)

Bronze

c)

Iron

d)

Tin

16.

The process of forming metal parts by the use of dies after the metal is heated to its plastic range.

a)

Rolling

b)

Forging

c)

Turning

d)

Casting

17.

The process of forming a metal parts by the use of a powerful pressure from a hammer or press to obtain the desired shape, after the metal has been heated to its plastic range.

a)

Rolling

b)

Forging

c)

Turning

d)

Casting

18.

A manganese steel containing approximately 0.20% carbon.

a)

SAE 1320

b)

SAE 1230

c)

SAE 2340

d)

SAE 4230

19.

A machine tool in which metal is removed by means of a revolving cutter with many teeth, each tooth having a cutting edge which remove its share of the stock.

a)

Milling Machine

b)

Broaching Machine

c)

Lathe machine

d)

Boring Machine

20.

A metal turning machine tool in which the work, while revolving on a horizontal axis, is acted upon by a cutting tool which is made to move slowly (feed) in a direction more or less parallel to the axis of the work (longitudinal feed).

a)

Milling Machine

b)

Broaching Machine

c)

Lathe Machine

d)

Boring Machine

21.

A machine tool used in the production of flat surfaces on pieces too large or too heavy or, perhaps too awkward to hold in a shaper.

a)

Shaper

b)

Planer

c)

Tool Grinder

d)

Power Saw

22.

It consists of shaping a piece by bringing it into contact with a rotating abrasive wheel.

a)

Drilling

b)

Boring

c)

Grinding

d)

Broaching

23.

A tool used in measuring diameters.

a)

Caliper

b)

Nanometer

c)

Tachometer

d)

Pyrometer

24.

Used to true and align machine tools, fixtures, and works, to test and inspect size trueness of finished work, and to compare measurements either heights or depths of many other measurements.

a)

Dial gauge

b)

Dial Indicator

c)

Tachometer

d)

Speedometer

25.

The ability of metal to be deformed considerably without rupture.

a)

Ductility

b)

Plasticity

c)

Melleability

d)

Elasticity

26.

The shop term used to include the marking or inscribing of center pints, circles, arcs, or straight lines upon metal surfaces, either curved or flat, for the guidance of the worker.

a)

Shaping

b)

Hobbing

c)

Laying out

d)

Shaping

27.

An operation of sizing and finishing a hole by means of a cutting tool having several cutting edges.

a)

Notching

b)

Piercing

c)

Turning

d)

Reaming

28.

The operation of making a cone-shaped enlargement of the end of a hole, as for a recess for a flat head screw.

a)

Countersinking

b)

Knurling

c)

Squaring

d)

Perforating

29.

The operation of enlarging a hole by means of an adjustable cutting tool with only one cutting edge.

a)

Drilling

b)

Broaching

c)

Milling

d)

Boring

30.

An imaginary circle passing through the points at which the teeth of the meshing gears contact each other.

a)

Pitch Circle

b)

Addendum Circle

c)

Dedendum Circle

d)

Base Circle

31.

A type of bolt intended for use in bolting wooden parts together or wood to metal. It has a short portion of shank just underneath a round head, which is designed to keep the bolt from turning in the wood when the nut is tightened.

a)

U-bolt

b)

Carriage bolt

c)

Eye bolt

d)

Stud Bolt

32.

The number of teeth per inch of pitch diameter and which gives some of indications of the size of the gear teeth.

a)

module

b)

pitch circle

c)

diametral pitch

d)

circular pitch

33.

The distance from the center of one tooth of a gear to the center of the next consecutive tooth measured on the pitch.

a)

circular pitch

b)

module

c)

diametral pitch

d)

pitch circle.

34.

The portion of a gear tooth that projects above or outside the pitch circle

a)

top relief

b)

dedendum

c)

addendum

d)

tooth space

35.

The portion of the gear tooth space that is cut below the pitch circle and is equal to the addendum plus the clearance

a)

top root

b)

dedendum

c)

addendum

d)

top land

36.

When meshed with a gear, it is used to change rotary motion to reciprocating motion.

a)

gear shaft

b)

gear tooth

c)

gear rack

d)

gear motor

37.

A kind of gears used for heavy duty works where a large ratio of speed is required and are extensively used in speed reducers.

a)

Bevel Gears

b)

Worm Gears

c)

Helical Gears

d)

Spiral Gears

38.

A kind of gears used to transmit motion from one shaft to another shaft at an angle to the first.

a)

bevel gears

b)

worm gears

c)

helical gears

d)

spiral gears

39.

The uniform heating of steel above the usual hardening temperatures, followed by cooling freely in air.

a)

Annealing

b)

Normalizing

c)

Hardening

d)

Tempering

40.

The operation of cooling a heated piece of work rapidly by dipping it in water, brine or oil

a)

Quenching

b)

Tempering

c)

Normalizing

d)

Annealing

41.

A method used in softening a piece of metal that is too hard to machine and is done by heating steel slowly above the usual hardening temperature, keeping it a the heat for 1/2 to 2 hours, then cooling, slowly, preferably in a furnace.

a)

Broaching

b)

Quenching

c)

Normalizing

d)

Annealing

42.

The total permissible variation in the size of a dimension; the difference between the limits of size.

a)

Allowance

b)

Tolerance

c)

Variance

d)

Interface

43.

The operation of machining the end of a workpiece to make the end square with the axis

a)

Squaring

b)

Buffing

c)

Lapping

d)

Honing

44.

The clearance between the tooth profiles of a gear tooth

a)

Toothspace

b)

Backlash

c)

Flank

d)

Width

45.

A mechanism which usually do the indexing in a machine tool.

a)

Slotter

b)

Chuck

c)

Dividing head

d)

Indexer

46.

A material that can wear away a substance softer than itself

a)

phenol

b)

abrasive

c)

tungsten

d)

chromium

47.

A cylindrical bar of steel with threads formed around it and grooves or flutes running lengthwise in it, intersecting with the threads to form cutting edges. It is used to cut internal threads.

a)

groove

b)

lap

c)

tap

d)

flute

48.

A set of gages consisiting of thin strips of metal of various thickness mounted in a steel case or holder and is widely used for measuring and checking clearnaces.

a)

Feeler gage

b)

Depth gage

c)

line center gage

d)

lay-out gage

49.

A machine tool which is very similar to a shaper except that the ram reciprocates vertically rather than horizontally

a)

lathe

b)

grinder

c)

planer

d)

slotter

50.

A machine tool used principally used to machine flat or plane surfaces with single-point cutting tool.

a)

grinder

b)

shaper

c)

planer

d)

turret lathe

51.

A kind of bolts which has no head an instead has threads on both ends.

a)

study bolts

b)

acme threaded bolts

c)

square threaded bolts

d)

hex bolts

52.

A kind of chuck which has reversible jaws which could be adjusted separately.

a)

collet chuck

b)

independent chuck

c)

four jaw chuck

d)

two jaw chuck

53.

A tool which when pressed into a finished hole in a piece of work, provides centers on which the piece may be turned or otherwise machined.

a)

mash

b)

butt

c)

mandrel

d)

wobble

54.

A kind of chuck which should not be used where extreme accuracy is required

a)

collet chuck

b)

magnetic chuck

c)

four jaw chuck

d)

universal chuck

55.

The process of checking or producing checkers on the surface of a piece by rolling checkered depressions into the surface.

a)

knurling

b)

hemming

c)

breading

d)

embossing

56.

It fits into the main spindle of a lathe and is sol called because it acts as a bearing surface on which the work rests. It revolves with the work. When compared with the hardness of the dead center in the tailstock, it is usually soft, and is so made since it does no work.

a)

ram center

b)

spindle center

c)

live center

d)

bearing center

57.

A gripping device with two or more adjustable jaws set radially.

a)

chuck

b)

carriage

c)

tailstock

d)

fan

58.

Steel balls for ball bearings are manufactured by

a)

turning

b)

rolling

c)

casting

d)

cold heading

59.

Addendum of a cycolidal gear tooth is

a)

Cycloid

b)

Epicycloids

c)

Straigth rack

d)

Involute

60.

In a lathe, it comprised the main spindle, the necessary mechanism for obtaining the various spindle speed and also certain gears which are used to operate the quick change gear mechanism.

a)

headstock

b)

carriage

c)

tailstock

d)

fan

61.

The process of heating a piece of steel to a temperature within or above critical and cooling rapidly.

a)

normallizing

b)

hardening

c)

annealing

d)

tempering

62.

Welding operation in which a non-ferrous filler metal melts at a temperature below that of the metal joined but is heated above 450 C.

a)

gas welding

b)

spot welding

c)

brazing

d)

steam welding

63.

Uniting two pieces of metal by means of a different metal which is applied between the two in molten state.

a)

casting

b)

welding

c)

soldering

d)

brazing

64.

Fusing process in which the metal is heated into a state of fusion permitting it to flow together into a solid joint

a)

electric arc welding

b)

gas welding

c)

spot welding

d)

projection welding

65.

Joining metal by means of high current at low voltage. Druing the passage of current, pressure by the electrodes produces a forge weld.

a)

Spot welding

b)

Resistance welding

c)

steam welding

d)

Gas welding

66.

A device for accurately measuring diameters

a)

radiometer

b)

profilometer

c)

spectrometer

d)

micrometer

67.

A group of thin steel strips for measuring clearances.

a)

distortion gage

b)

feeler gage

c)

line center gage

d)

deflection gage

68.

A hand tool used to measure engine crank web deflections.

a)

distortion gage

b)

feeler gage

c)

line center gage

d)

deflection gage

69.

A hand tool used to measure tension on bolts

a)

Indexer

b)

torque wrench

c)

torsionmeter

d)

tensionmeter

70.

The permissible variation int the size of a dimension the difference between the limits of size.

a)

Allowance

b)

Variance

c)

Clearance

d)

Tolerance

71.

A gear with teeth on the outer cylindrical surface

a)

outer gear

b)

external gear

c)

spiral geaer

d)

helical gear

72.

The diameter of a circle coinciding with the top of the teeth of an internal geear

a)

pitch diameter

b)

root diameter

c)

internal diameter

d)

central diameter

73.

A circle coinciding with a tangent to the bottom of the tooth space

a)

root circle

b)

pitch circle

c)

addendum circle

d)

dedendum circle

74.

The total depth of a tooth space, equal to addendum plus dedendum.

a)

full depth

b)

working depth

c)

whole depth

d)

dedendum

75.

The depth of tooth space below the pitch circle

a)

dedendum

b)

working depth

c)

full depth

d)

tooth depth

76.

The of gear teeth to each mm pitch diamter

a)

diametral pitch

b)

module

c)

circular pitch

d)

english module

77.

A machine tool used in which abrasive wheel is used as cutting tool to obtain a very smooth finish.

a)

drill

b)

grinder

c)

planer

d)

shaper

78.

It is used to produce a variety of surfaces by using a circular-type cutter with multiple teeth.

a)

grinding machine

b)

shaper

c)

drilling machine

d)

milling machine

79.

It is used principally to machine flat or plane surfaces with a single-point tool.

a)

drill

b)

shaper

c)

planer

d)

tool grinder

80.

Cutting a hole by means of rotating tool or the work may revolve and to the tool remain fixed as in the lathe

a)

piercing

b)

notching

c)

boring

d)

perforating

81.

One of the following is not a tap used for cutting threads in holes.

a)

tapping tap

b)

plug tap

c)

taper tap

d)

bottoming tap

82.

An index or dividing head

a)

a part of a drill press

b)

used to rotate the work

c)

not used to cut helixes

d)

always manually operated

83.

Galvanized iron is a term referring to iron coated with:

a)

tin

b)

zinc

c)

magnesium

d)

aluminum

84.

The moment of inertia of a rectangle whose base is "b" and height "h" about its base is:

a)

bh^3/12

b)

bh/36

c)

bh^3/3

d)

bh^2/4

85.

In usual spur gearing:

a)

the pitch circle and the base circle are the same

b)

working depth includes the clearance

c)

tooth outline are usually involute curves

d)

tooth outline are always cycloidal curves

86.

A stainless steel is obtained principally by the used of the following alloying element

a)

Chromium

b)

Tungsten

c)

Carbon

d)

Phenol

87.

One of the following is not a common term relating to the classification of fits.

a)

tunking

b)

snug

c)

medium force fit

d)

bound

88.

Hearingbone gears are gears which

a)

do not operate on parallel shaft

b)

have a line of contact between the teeth

c)

consists of two left handed helical gears

d)

tend to produce thrust on the shafts

89.

Internal stresses existing in a welded connection:

a)

are not relieved when the weld is peened

b)

are not relieved by heat treatment

c)

may be relived when the weld is peened

d)

are relieved by x-ray analysis

90.

In general the design stress and factor of safety are related as follows:

a)

Design stress = ultimate stress times factor of safety

b)

Design stress = ultimate stress divided by factor of safety

c)

Design stress = Design stress divided by ultimate stress

d)

Design stress = factor of safety divided by design stress

91.

A group of thin steel strips for measuring clearances.

a)

depth gage

b)

feeler gage

c)

lay-out gage

d)

clearance gage

92.

A hand tool used to measure tension on bolts.

a)

Indexer

b)

torsionmeter

c)

torque wrench

d)

tensiometer

93.

A material that can wear away a substance softer than itself

a)

abrasive

b)

corrosive

c)

tungsten

d)

alloy

94.

The material used in high speed processes.

a)

high speed steel

b)

chromium

c)

cast iron

d)

carbon steel

95.

An alloy of copper and zinc

a)

chromium

b)

bronze

c)

brass

d)

aluminum

96.

An alloy of copper, tin and small amount of phosphorous.

a)

chromium

b)

bronze

c)

brass

d)

aluminum

97.

The process of working metals by the application of sudden blows or by steady pressure.

a)

welding

b)

extursion

c)

forging

d)

swaging

98.

A welding operation in which a non-ferrous filler metal melts at a temperature below that of the metal joined but is heated above 450 C.

a)

brazing

b)

spot welding

c)

gas welding

d)

projection welding

99.

The operation of cooling a heated piece of work rapidly by dipping it in water, brine or oil.

a)

tempering

b)

annealing

c)

quenching

d)

normalizing

100.

A machine tool used to machine flat surfaces

a)

shaper

b)

planer

c)

grinder

d)

Lathe