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WorksheetsMD Elements Set 1
Total questions: 100
Worksheet time: 50mins
Heating above the transformation range, usually 1300F to 1350F, and cooling slowly to soften the metal and increase in machining.
Annealing
Hardening
Normalizing
Tampering
Heating above the transformation temperature and quenching usually in oil, for the purpose of increasing the hardness
Annealing
Hardening
Normalizing
Tempering
Reheating to a temperature below the transformation range, followed by any desired rate of cooling to attain the desired properties of the metal.
Annealing
Hardening
Tempering
Stress Relieving
Heating to a subcritical temperature, about 1,100 F to 1,300 F and holding at that temperature for a suitable time for the purpose of reducing internal residual stresses.
Annealling
Hardening
Tempering
Stress Relieving
Heating to some 100 F above the transformation range with subsequent cooling to below that range in still air at room temperature to produce uniform structure of the metal
Annealing
Hardening
Normalizing
Tempering
A machine tool used for producing holes in metal by the use of a cutting tool called drill.
Drilling machine
Boring machine
Milling machine
Broaching machine
A machine tool used to form metal parts by removing metal from a workpiece by the use of a revolving cutter with many teeth each tooth having a cutting edge which removes its share of the stock.
Drilling Machine
Boring Machine
Milling Machine
Broaching Machine
A machine tool used to sharpen or shape tools by using an abrasive wheel.
Tool Grinder
Sharper
Planer
Power saw
A machine tools used to enlarge a hole by means of an adjustable cutting tool with only one cutting edge.
Drilling Machine
Boring Machine
Milling Machine
Broaching Machine
A machine tool used to cut metal parts of light, medium, and large sections using a reciprocating hacksaw blade.
Tool grinder
Shaper
Planer
Power Saw
A machine tool used to machine flat or plane surface with a single point cutting tool.
Tool grinder
Shaper
Planer
Power Saw
A machine tool used for production of flat surfaces on pieces too large or too heavy to hold in a sharper:
Tool Grinder
Shaper
Planer
Power Saw
A machine tool used to finish internal or external surfaces, such as holes or keyways by the use of a cutter called a broach, which has a series of cutting edges or teeth.
Drilling Machine
Boring Machine
Milling Machine
Broaching Machine
An alloy of copper and tin.
Brass
Bronze
Iron
Tin
An alloy of copper and zinc.
Brass
Bronze
Iron
Tin
The process of forming metal parts by the use of dies after the metal is heated to its plastic range.
Rolling
Forging
Turning
Casting
The process of forming a metal parts by the use of a powerful pressure from a hammer or press to obtain the desired shape, after the metal has been heated to its plastic range.
Rolling
Forging
Turning
Casting
A manganese steel containing approximately 0.20% carbon.
SAE 1320
SAE 1230
SAE 2340
SAE 4230
A machine tool in which metal is removed by means of a revolving cutter with many teeth, each tooth having a cutting edge which remove its share of the stock.
Milling Machine
Broaching Machine
Lathe machine
Boring Machine
A metal turning machine tool in which the work, while revolving on a horizontal axis, is acted upon by a cutting tool which is made to move slowly (feed) in a direction more or less parallel to the axis of the work (longitudinal feed).
Milling Machine
Broaching Machine
Lathe Machine
Boring Machine
A machine tool used in the production of flat surfaces on pieces too large or too heavy or, perhaps too awkward to hold in a shaper.
Shaper
Planer
Tool Grinder
Power Saw
It consists of shaping a piece by bringing it into contact with a rotating abrasive wheel.
Drilling
Boring
Grinding
Broaching
A tool used in measuring diameters.
Caliper
Nanometer
Tachometer
Pyrometer
Used to true and align machine tools, fixtures, and works, to test and inspect size trueness of finished work, and to compare measurements either heights or depths of many other measurements.
Dial gauge
Dial Indicator
Tachometer
Speedometer
The ability of metal to be deformed considerably without rupture.
Ductility
Plasticity
Melleability
Elasticity
The shop term used to include the marking or inscribing of center pints, circles, arcs, or straight lines upon metal surfaces, either curved or flat, for the guidance of the worker.
Shaping
Hobbing
Laying out
Shaping
An operation of sizing and finishing a hole by means of a cutting tool having several cutting edges.
Notching
Piercing
Turning
Reaming
The operation of making a cone-shaped enlargement of the end of a hole, as for a recess for a flat head screw.
Countersinking
Knurling
Squaring
Perforating
The operation of enlarging a hole by means of an adjustable cutting tool with only one cutting edge.
Drilling
Broaching
Milling
Boring
An imaginary circle passing through the points at which the teeth of the meshing gears contact each other.
Pitch Circle
Addendum Circle
Dedendum Circle
Base Circle
A type of bolt intended for use in bolting wooden parts together or wood to metal. It has a short portion of shank just underneath a round head, which is designed to keep the bolt from turning in the wood when the nut is tightened.
U-bolt
Carriage bolt
Eye bolt
Stud Bolt
The number of teeth per inch of pitch diameter and which gives some of indications of the size of the gear teeth.
module
pitch circle
diametral pitch
circular pitch
The distance from the center of one tooth of a gear to the center of the next consecutive tooth measured on the pitch.
circular pitch
module
diametral pitch
pitch circle.
The portion of a gear tooth that projects above or outside the pitch circle
top relief
dedendum
addendum
tooth space
The portion of the gear tooth space that is cut below the pitch circle and is equal to the addendum plus the clearance
top root
dedendum
addendum
top land
When meshed with a gear, it is used to change rotary motion to reciprocating motion.
gear shaft
gear tooth
gear rack
gear motor
A kind of gears used for heavy duty works where a large ratio of speed is required and are extensively used in speed reducers.
Bevel Gears
Worm Gears
Helical Gears
Spiral Gears
A kind of gears used to transmit motion from one shaft to another shaft at an angle to the first.
bevel gears
worm gears
helical gears
spiral gears
The uniform heating of steel above the usual hardening temperatures, followed by cooling freely in air.
Annealing
Normalizing
Hardening
Tempering
The operation of cooling a heated piece of work rapidly by dipping it in water, brine or oil
Quenching
Tempering
Normalizing
Annealing
A method used in softening a piece of metal that is too hard to machine and is done by heating steel slowly above the usual hardening temperature, keeping it a the heat for 1/2 to 2 hours, then cooling, slowly, preferably in a furnace.
Broaching
Quenching
Normalizing
Annealing
The total permissible variation in the size of a dimension; the difference between the limits of size.
Allowance
Tolerance
Variance
Interface
The operation of machining the end of a workpiece to make the end square with the axis
Squaring
Buffing
Lapping
Honing
The clearance between the tooth profiles of a gear tooth
Toothspace
Backlash
Flank
Width
A mechanism which usually do the indexing in a machine tool.
Slotter
Chuck
Dividing head
Indexer
A material that can wear away a substance softer than itself
phenol
abrasive
tungsten
chromium
A cylindrical bar of steel with threads formed around it and grooves or flutes running lengthwise in it, intersecting with the threads to form cutting edges. It is used to cut internal threads.
groove
lap
tap
flute
A set of gages consisiting of thin strips of metal of various thickness mounted in a steel case or holder and is widely used for measuring and checking clearnaces.
Feeler gage
Depth gage
line center gage
lay-out gage
A machine tool which is very similar to a shaper except that the ram reciprocates vertically rather than horizontally
lathe
grinder
planer
slotter
A machine tool used principally used to machine flat or plane surfaces with single-point cutting tool.
grinder
shaper
planer
turret lathe
A kind of bolts which has no head an instead has threads on both ends.
study bolts
acme threaded bolts
square threaded bolts
hex bolts
A kind of chuck which has reversible jaws which could be adjusted separately.
collet chuck
independent chuck
four jaw chuck
two jaw chuck
A tool which when pressed into a finished hole in a piece of work, provides centers on which the piece may be turned or otherwise machined.
mash
butt
mandrel
wobble
A kind of chuck which should not be used where extreme accuracy is required
collet chuck
magnetic chuck
four jaw chuck
universal chuck
The process of checking or producing checkers on the surface of a piece by rolling checkered depressions into the surface.
knurling
hemming
breading
embossing
It fits into the main spindle of a lathe and is sol called because it acts as a bearing surface on which the work rests. It revolves with the work. When compared with the hardness of the dead center in the tailstock, it is usually soft, and is so made since it does no work.
ram center
spindle center
live center
bearing center
A gripping device with two or more adjustable jaws set radially.
chuck
carriage
tailstock
fan
Steel balls for ball bearings are manufactured by
turning
rolling
casting
cold heading
Addendum of a cycolidal gear tooth is
Cycloid
Epicycloids
Straigth rack
Involute
In a lathe, it comprised the main spindle, the necessary mechanism for obtaining the various spindle speed and also certain gears which are used to operate the quick change gear mechanism.
headstock
carriage
tailstock
fan
The process of heating a piece of steel to a temperature within or above critical and cooling rapidly.
normallizing
hardening
annealing
tempering
Welding operation in which a non-ferrous filler metal melts at a temperature below that of the metal joined but is heated above 450 C.
gas welding
spot welding
brazing
steam welding
Uniting two pieces of metal by means of a different metal which is applied between the two in molten state.
casting
welding
soldering
brazing
Fusing process in which the metal is heated into a state of fusion permitting it to flow together into a solid joint
electric arc welding
gas welding
spot welding
projection welding
Joining metal by means of high current at low voltage. Druing the passage of current, pressure by the electrodes produces a forge weld.
Spot welding
Resistance welding
steam welding
Gas welding
A device for accurately measuring diameters
radiometer
profilometer
spectrometer
micrometer
A group of thin steel strips for measuring clearances.
distortion gage
feeler gage
line center gage
deflection gage
A hand tool used to measure engine crank web deflections.
distortion gage
feeler gage
line center gage
deflection gage
A hand tool used to measure tension on bolts
Indexer
torque wrench
torsionmeter
tensionmeter
The permissible variation int the size of a dimension the difference between the limits of size.
Allowance
Variance
Clearance
Tolerance
A gear with teeth on the outer cylindrical surface
outer gear
external gear
spiral geaer
helical gear
The diameter of a circle coinciding with the top of the teeth of an internal geear
pitch diameter
root diameter
internal diameter
central diameter
A circle coinciding with a tangent to the bottom of the tooth space
root circle
pitch circle
addendum circle
dedendum circle
The total depth of a tooth space, equal to addendum plus dedendum.
full depth
working depth
whole depth
dedendum
The depth of tooth space below the pitch circle
dedendum
working depth
full depth
tooth depth
The of gear teeth to each mm pitch diamter
diametral pitch
module
circular pitch
english module
A machine tool used in which abrasive wheel is used as cutting tool to obtain a very smooth finish.
drill
grinder
planer
shaper
It is used to produce a variety of surfaces by using a circular-type cutter with multiple teeth.
grinding machine
shaper
drilling machine
milling machine
It is used principally to machine flat or plane surfaces with a single-point tool.
drill
shaper
planer
tool grinder
Cutting a hole by means of rotating tool or the work may revolve and to the tool remain fixed as in the lathe
piercing
notching
boring
perforating
One of the following is not a tap used for cutting threads in holes.
tapping tap
plug tap
taper tap
bottoming tap
An index or dividing head
a part of a drill press
used to rotate the work
not used to cut helixes
always manually operated
Galvanized iron is a term referring to iron coated with:
tin
zinc
magnesium
aluminum
The moment of inertia of a rectangle whose base is "b" and height "h" about its base is:
bh^3/12
bh/36
bh^3/3
bh^2/4
In usual spur gearing:
the pitch circle and the base circle are the same
working depth includes the clearance
tooth outline are usually involute curves
tooth outline are always cycloidal curves
A stainless steel is obtained principally by the used of the following alloying element
Chromium
Tungsten
Carbon
Phenol
One of the following is not a common term relating to the classification of fits.
tunking
snug
medium force fit
bound
Hearingbone gears are gears which
do not operate on parallel shaft
have a line of contact between the teeth
consists of two left handed helical gears
tend to produce thrust on the shafts
Internal stresses existing in a welded connection:
are not relieved when the weld is peened
are not relieved by heat treatment
may be relived when the weld is peened
are relieved by x-ray analysis
In general the design stress and factor of safety are related as follows:
Design stress = ultimate stress times factor of safety
Design stress = ultimate stress divided by factor of safety
Design stress = Design stress divided by ultimate stress
Design stress = factor of safety divided by design stress
A group of thin steel strips for measuring clearances.
depth gage
feeler gage
lay-out gage
clearance gage
A hand tool used to measure tension on bolts.
Indexer
torsionmeter
torque wrench
tensiometer
A material that can wear away a substance softer than itself
abrasive
corrosive
tungsten
alloy
The material used in high speed processes.
high speed steel
chromium
cast iron
carbon steel
An alloy of copper and zinc
chromium
bronze
brass
aluminum
An alloy of copper, tin and small amount of phosphorous.
chromium
bronze
brass
aluminum
The process of working metals by the application of sudden blows or by steady pressure.
welding
extursion
forging
swaging
A welding operation in which a non-ferrous filler metal melts at a temperature below that of the metal joined but is heated above 450 C.
brazing
spot welding
gas welding
projection welding
The operation of cooling a heated piece of work rapidly by dipping it in water, brine or oil.
tempering
annealing
quenching
normalizing
A machine tool used to machine flat surfaces
shaper
planer
grinder
Lathe
