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WorksheetsCryo Pumps
Total questions: 38
Worksheet time: 19mins
What is this?
-Transforms rotary motion into reciprocating motion.
-65° to 175° F internal temperature.
-Motor couples to the power end via belt and pulleys.
-Houses the crankshaft, bearings, & crosshead.
Cold End/Liquid End
Thermal Isolation Region
Warm End/Power End
Cavitation Region
What is this?
-Where liquid is received from the storage tank, pressurized, and discharged to the vaporizer.
-Consists of liquid end housing, piston, cylinder, inlet and outer bail valves (check).
Cold End/Liquid End
Warm End/Power End
Sub-Cooler
Thermal Isolation Region
What is this?
-A region between the warm end and the cold end.
-Serves as a heat barrier.
-It is necessary to maintain proper cold en temperature and prevent freezing lubricant in the warm end.
Sub-Cooler
Condenser
Warm End
Thermal Isolation Region
What is this?
-Formation of a gas pocket in the inlet chamber of a cryogenic pump, resulting when the temperature of the pumped liquid rises above its boiling point.
Condensation
Conduction
Cremation
Cavitation
What is this?
-The cooling of a liquid below its boiling point to prevent evaporation loss and pump cavitation.
-Usually accomplished by increasing the pressure of the cryogenic liquid.
Warming
Sub-Cooling
Semi-Cooling
Leg Warmers
What is the normal O2 pressure?
3000 PSIG
4000 PSIG
5000 PSIG
3200 PSIG
What is the normal N2 pressure?
3000 PSIG
3500 PSIG
5000 PSIG
4500 PSIG
What range is a cryogenic pump capable to pump up to 10,000 PSIG?
1.2-4.8 GPM
1.6-5.2 GPM
0.8-3.8 GPM
1.6-5.0 GPM
What is the maximum pressure a cryogenic pump can discharge?
5000 PSIG
10,000 PSIG
12,000 PSIG
15,000 PSIG
Name the safety feature.
-Shuts off cryogenic pump is discharge pressure exceeds 3200 PSI for O2 and 5000 PSI for N2.
RV-2
BD-2
RV-3
PS-1
Name the safety feature.
-Set at 3400 PSIG for O2 and 5200 PSIG for N2.
-Relieves pressure downstream of the cryogenic pump.
RV-2
PS-1
BD-2
RV-3
Name this safety feature.
-Bursts at 6000PSIG for O2 and 7750 PSIG for N2.
-Relieves pressure downstream of the cryogenic pump.
PS-1
RV-2
RV-3
BD-2
Name this safety feature.
-Set at 55 PSIG.
-Relieves pressure in low pressure bleed piping if the pressure exceeds 55 PSIG.
BD-2
RV-3
RV-2
PS-1
What are the power requirements of a cryogenic pump?
440 VAC
3 Phase
60Hz
450 VAC
65Hz
What's this model?
-1.6 GPM
-940 RPM
-10,000 Max Pressure
CL-1-75
CL-1-125
CL-1A-125
What's this model?
-5.2 GPM
-1100 RPM
-3,500 Max Pressure
CL-1-75
CL-1-125
CL-1A-125
What's this model?
-4.5 GPM
-840 RPM
-10,000 Max Pressure
CL-1-75
CL-1-125
CL-1A-125
*game show voice*
NAME. THAT. COMPONENT.
Location: At the front of the tank.
Physical Appearance: Flat metal.
Construction Features: Has bolt holes for mounting the pump.
Functional Operation: Mounting area for the vacuum pump and motor.
Motor
Skid
Filters
Strainers
*game show voice*
NAME. THAT. COMPONENT.
Location: Mounted on the charging unit skid next to the pump.
Physical Appearance: Cylindrical, squirrel cage design.
Construction Features: Induction type, 15 HP, AC motor.
Functional Operation: Provides the driving force for the cryogenic pump.
Skid
Motor
Piston
Crankshaft
*game show voice*
NAME. THAT. COMPONENT.
Location: Two single pulleys are keyed to shafts, one on the motor output and one on the pump input.
Physical Appearance: Gear type pulleys and belt.
Construction Features: A drive belt connects the two pulleys.
Functional Operation: Transfers driving force of the motor to the pump.
Piston Assembly
Seals and Packing
Bearing Assembly
Drive Belt and Pulleys
*game show voice*
NAME. THAT. COMPONENT.
Location: Located in the thermal isolation region.
Physical Appearance: 2 sets of chevron packing, springs and oil scrapers.
Construction Features: Chevron packing, teflon and brass.
Functional Operation: The cold seal keeps the cryogenic fluid form leaking into the warm end and the oil scrapers keep oil in the warm end from entering the cold end.
Piston Assembly
Seals and Packing
Cylinder Assembly
Filters and Strainers
*game show voice*
NAME. THAT. COMPONENT.
Location: In the liquid and drive end, threaded into the cross-head.
Physical Appearance: One piece piston and piston rod, three seal rings, one rider ring.
Construction Features: Hollow with a ball valve inside.
Functional Operation: Allows cryogenic liquid to enter on the suction stroke. On the inlet stroke the inlet ball retracts, allowing the cryogenic liquid around it to enter the cylinder. The discharge remains rested on the discharge port. On the discharge stroke the inlet ball is seated and the piston overcomes the discharge system pressure allowing the discharge ball to unseat, thereby allowing the liquid to flow into the liquid discharge port.
Cylinder Assembly
Crankshaft and Bearing Assembly
Piston Assembly
Filters and Straining Assembly
*game show voice*
NAME. THAT. COMPONENT.
Location: In the liquid end.
Physical Appearance: Cylindrical.
Construction Features: Has a ring bleed hole for the release of excess gas generated by the vaporization of the cryogenic liquid.
Functional Operation: Cryogenic liquid enters the cylinder through the liquid inlet port via the piston, and is forced through the liquid discharge port by reciprocating piston movement,
Cylinder Assembly
Piston Assembly
Crankshaft and Bearing Assembly
Seals and Packing
*game show voice*
NAME. THAT. COMPONENT.
Location: In the cryogenic pump suction line.
Physical Appearance: Wire mesh filter.
Construction Features: 10 micron nominal, washable, wire mesh filter.
Functional Operation: Prevents solid contaminant such as ice, packing, and insulation from entering cryogenic pump suction.
Crankshaft Assembly
Piston Assembly
Seals and Packing
Filters and Strainers
*game show voice*
NAME. THAT. COMPONENT.
Location: Power end housing.
Physical Appearance: Includes bearings, shaft assembly, connecting rod, crosshead assembly, and wrist pin. Crankshaft supported by two spherical roller bearings.
Construction Features: Bearing are interference fitted to the shaft and not repairable. Eccentric drive cam assembly is keyed and interference fitted to crankshaft and not repairable.
Functional Operation: Rotary motion of the bearing shaft assembly is transformed to reciprocating motion of the connecting rod, which drives the crosshead and piston.
Seals and Packing
Motor Assembly
Crankshaft and Bearing Assembly
Filters and Strainers
Which control or indicator is this?
-Located in the cryogenic pump motor controller cover.
Start/Stop Pushbutton
Pressure Indicator
Which control or indicator is this?
-Located in the instrument panel
Start/Stop Pushbutton
Pressure Indicator
NAME. THIS. INTERFACE.
Requirements: 440 VAC, 3 Phase, 60 Hz
Location: Ships power or shore power.
Functional Interface: Provides driving force for cryogenic pump.
Liquid O2N2 Source
Gaseous O2N2 Discharge
Power Source
NAME. THIS. INTERFACE.
Name: Storage tank
Location: Tank room or producer room
Physical Appearance: Cylindrical
Functional Interface: Stores cryogenic liquid
Power source
Liquid O2N2 Source
Gaseous O2N2 Discharge
NAME. THIS. INTERFACE.
Name: Vaporizer and/or storage flasks
Location: Tank room or producer room
Physical Appearance: Piping
Functional Interface: Provides gaseous oxygen or nitrogen under pressure to ships services or to the storage flasks for storage.
Power Source
Liquid O2N2 Source
Gaseous O2N2 Discharge
NAME. THIS. THINGY.
Location: Between tank and pump inlet.
Physical Appearance: Piping.
Functional Interface: Allows cryogenic liquid to flow from the tank to the cryogenic pump.
LP Bleed Overboard
LP Bleed to Tank
Pump Suction Piping
Vaporizer Discharge Valve
NAME. THIS. THINGY.
Location: Cryogenic pump vent piping.
Reference Designator: V-2
Physical Appearance: Globe valve.
Functional Interface: Vent low-pressure cryogenic liquid from the cryogenic pump to the overboard drain piping.
LP Bleed to Tank
LP Bleed Overboard
Vaporizer Discharge Valve
HP Bleed Overboard
NAME. THIS. THINGY.
Location: Cryogenic pump vent piping.
Reference Designator: V-21
Physical Appearance: Globe valve.
Functional Interface: Vents low-pressure cryogenic liquid form the cryogenic pump back to the tank.
LP Bleed to Tank
LP Bleed Overboard
HP Bleed to Atmosphere
Discharge Piping
NAME. THIS. THINGY.
Location: Discharge gas piping.
Reference Designator: V-4
Physical Appearance: Globe valve.
Functional Interface: Stops flow of gas from vaporizer.
HP Bleed to Atomshpere
LP Vent and Ring Bleed Vent Piping
Pump Suction Piping
Vaporizer Discharge Valve
NAME. THIS. THINGY.
Location: Discharge gas piping.
Reference Designator: V-5
Physical Appearance: Globe valve.
Functional Interface: Vents HP gas to atmosphere.
Discharge Piping
LP Bleed to Atmosphere
HP Bleed to Atmosphere
LP Bleed Overboard
NAME. THIS. THINGY.
Location: Connected to liquid discharge port.
Physical Appearance:
Functional Interface:
Discharge Piping
Suction Piping
Liquid Line Piping
LP Vent and Ring Bleed Vent Piping
NAME. THIS. THINGY.
Location: Connected to top of liquid end housing.
Physical Appearance: Piping
Functional Interface: Allows release of excess gas generated by the vaporization of cryogenic liquid back to the tank or to the atmosphere.
LP Vent and Ring Bleed Vent Piping
LP Bleed Overboard
Liquid Line Piping
LP Overboard Discharge
Are y'all gonna pass this test?
Yes
No
